Dan 6457 wrote:Wow thats great!! I thought you had your work cut out to get that in and running, thats amazing. Is that running with the carb that came with the engine? What did you do about a fuel pump?
If Tom doesn't mind me answering, the carbs were from his original carb conversion, although the same set came with his 'new' engine (less the small the carb). Tom already plumbed in a low pressure fuel pump at the front of the tank and ran a fuel line. This was wired to the original fuel pump wiring so incorporating the fuel pump relay as a safety device.
The distributor from the original engine was swapped over and fitted. This was to use the original pick-up pulse to run the original ignition amplifier to generate the spark at the spark plugs. Although it fitted the original stud was in the wrong place. A new hole had to be drilled and tapped and a bolt fed from within the cylinder head so it was locked. It is in the pic with the hoover end to suck up any drilled swarf. An oil soaked cloth was put in the head and other ports blocked so no swarf could enter the engine. It had us thinking ! It looked like the distributor from the "new" engine was just to distribute the High Tension pulse and the spark timing maybe coming from an ECU via the flywheel or something.
The water pump was swapped over from the original engine as the new engines water pump had some minor play although the backplate and pulley will be salvaged to another pump.
The chain timing cover may have to be swapped but this depends on the fixing of the bracketry of the air conditioning etc.
Luckily the club's gasket set contains all gaskets to do the job.
We had to re-align the clutch drive plate to get in millimetre perfect but once done it went in OK. Brilliant engine crane to get it in too.
Good fun and a great team effort in getting it in. It's what a club is all about !