Vin6409 engine rebuild

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Re: Vin6409 engine rebuild

Postby cis6409 » Fri May 14, 2021 9:40 pm

I sourced red/orange, red/black and black gauge wire for the side marker lights to match the original loom colours to try and keep it as it was..
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Interesting to see how far the black oxidisation goes
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About 20 inches of original wire removed to get to good clean strands
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New wire with clean copper for comparison
DSC_3321.JPG (5.66 MiB) Viewed 1791 times
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cis6409
 
Posts: 724
Joined: Tue Jun 09, 2009 9:59 pm
VIN #: 6409

Re: Vin6409 engine rebuild

Postby cis6409 » Tue Jun 22, 2021 8:27 pm

Back to the chassis again.. With the front and rear inner 'y' doubler plates removed and cleaned out the chassis could go back to the blasters again to get everything cleaned up and ready again for re glavanising.

All the separate parts were numbered and listed so they could go back on for final welding. Then all going well onto the galvanisers.

First up was a mock up again to make sure all the major components lined up and fitted as they should and see if anything else needed doing..
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All 34 pieces listed
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IMG-20210424-WA0009.jpg
IMG-20210424-WA0009.jpg (245.37 KiB) Viewed 1715 times
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cis6409
 
Posts: 724
Joined: Tue Jun 09, 2009 9:59 pm
VIN #: 6409

Re: Vin6409 engine rebuild

Postby cis6409 » Tue Jun 22, 2021 8:33 pm

Dropped off at the blasters
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DSC_3336.JPG
DSC_3336.JPG (7.9 MiB) Viewed 1714 times
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cis6409
 
Posts: 724
Joined: Tue Jun 09, 2009 9:59 pm
VIN #: 6409

Re: Vin6409 engine rebuild

Postby cis6409 » Tue Jun 22, 2021 8:45 pm

She s looking alot cleaner now this time.
Now hopefully a straight run welding everything back up and finally off to the glavanisers..
That's the plan anyways..
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IMG-20210519-WA0005.jpg
IMG-20210519-WA0005.jpg (177.14 KiB) Viewed 1713 times
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cis6409
 
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VIN #: 6409

Re: Vin6409 engine rebuild

Postby cis6409 » Tue Jun 22, 2021 8:53 pm

Starting at the front and working our way back.

Front frame extension Crossmember supports, cover plate and towing eyes back on
Attachments
IMG-20210521-WA0008.jpg
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IMG-20210521-WA0013.jpg
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cis6409
 
Posts: 724
Joined: Tue Jun 09, 2009 9:59 pm
VIN #: 6409

Re: Vin6409 engine rebuild

Postby cis6409 » Tue Jun 22, 2021 8:57 pm

Extra access hole for center housing tunnel
Attachments
IMG-20210521-WA0017.jpg
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DSC_3360.JPG
DSC_3360.JPG (5.42 MiB) Viewed 1710 times
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cis6409
 
Posts: 724
Joined: Tue Jun 09, 2009 9:59 pm
VIN #: 6409

Re: Vin6409 engine rebuild

Postby cis6409 » Tue Jun 22, 2021 9:03 pm

Front inner 'y' doubler plates back on
Attachments
IMG-20210521-WA0021.jpg
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IMG-20210521-WA0019.jpg
IMG-20210521-WA0019.jpg (177.46 KiB) Viewed 1709 times
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cis6409
 
Posts: 724
Joined: Tue Jun 09, 2009 9:59 pm
VIN #: 6409

Re: Vin6409 engine rebuild

Postby cis6409 » Tue Jun 22, 2021 9:11 pm

Rear inner 'y' doubler plate and gearbox support turrets in place
Attachments
IMG-20210522-WA0000.jpg
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IMG-20210523-WA0012.jpg
IMG-20210523-WA0012.jpg (235 KiB) Viewed 1707 times
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cis6409
 
Posts: 724
Joined: Tue Jun 09, 2009 9:59 pm
VIN #: 6409

Re: Vin6409 engine rebuild

Postby cis6409 » Tue Jun 22, 2021 9:19 pm

An eagle eye spot from Nicky saw an extra little spot of rust was hiding under the passenger side base of the rear cradle under the double lipped skin. A previous repair on a repair I think was done here but either way not very well. So off with it..

Forgot to take a pic of it fully finished before closing it up :doh:
Attachments
IMG-20210527-WA0017.jpg
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IMG-20210527-WA0012.jpg
IMG-20210527-WA0012.jpg (204.94 KiB) Viewed 1705 times
User avatar
cis6409
 
Posts: 724
Joined: Tue Jun 09, 2009 9:59 pm
VIN #: 6409

Re: Vin6409 engine rebuild

Postby cis6409 » Tue Jun 22, 2021 9:27 pm

Side rear cradle plates and rear towing eyes back on
Attachments
IMG-20210523-WA0005.jpg
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IMG-20210523-WA0010.jpg
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IMG-20210523-WA0009.jpg
IMG-20210523-WA0009.jpg (270.59 KiB) Viewed 1702 times
DSC_3358.JPG
DSC_3358.JPG (5.84 MiB) Viewed 1702 times
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cis6409
 
Posts: 724
Joined: Tue Jun 09, 2009 9:59 pm
VIN #: 6409

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